Sustainable Manufacturing and Foundry Practices
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Tapabrata Maity1, Sonika Chahar1, Palash Poddar2, Konda Gokuldoss Prashanth3 and Debdas Roy1

First Published 18 May 2026. https://doi.org/10.1177/IIF.261437165
Article Information Volume 1, Issue 1 April 2026
Corresponding Author:

Debdas Roy, Materials and Metallurgical Engineering Department, National Institute of Advanced Manufacturing Technology (Formerly NIFFT), Hatia, Ranchi 834003, Jharkhand, India.
Email: droy2k6@gmail.com

1Materials and Metallurgical Engineering Department, National Institute of Advanced Manufacturing Technology (formerly NIFFT), Hatia, Ranchi, Jharkhand, India

2National Metallurgical Laboratory, Jamshedpur, Jharkhand, India

3Department of Mechanical and Industrial Engineering, Tallinn University of Technology, Tallinn, Estonia

Creative Commons Non Commercial CC BY-NC: This article is distributed under the terms of the Creative Commons Attribution-NonCommercial 4.0 License (http://www.creativecommons.org/licenses/by-nc/4.0/) which permits non-Commercial use, reproduction and distribution of the work without further permission provided the original work is attributed.

Abstract

Comprehensive attention has been focused globally on producing lightweight Mg-based alloys for automotive applications, which can perform well at operating temperatures (200–300ºC). This study examines the age-hardening behavior of Mg–10Sn alloys for enhanced performance. Room-temperature tensile investigations show that artificially aging for 100 h at 200ºC maximizes both tensile strength and ductility. Thermal aging at 200ºC for 100 h significantly increases work hardening capabilities, evidenced by a high strain-hardening rate ( = 2.10) and a hardening exponent (n) of 0.4167. This elevates the necking stress to 122 MPa and boosts load-bearing capacity (HC) from HC = 0.63 to 0.75 in Mg–10Sn alloy. The observed trend in strain-hardening behavior suggests a two-stage work-hardening response, driven by the precipitation of Mg2Sn intermetallic at α-Mg grain boundaries, which significantly enhances the strength.

Keywords

Mg–10Sn alloy, age hardening, mechanical properties, tensile behavior.

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